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Diamond Grits for Sawing and Drilling
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The ISD line of synthetic saw grit is of the purest quality available today in the world market. Their thermal stability is therefore superior to any competitors materials available. Iljin Saw Diamond series is available with several coating options for the most demanding applications . |
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Ti coating : Ti coated diamond not only improves the retention force between diamond and bond, but prevents diamond from chemical etching and oxidation by coating Titanium stably on diamond. With the bond matrix based in Cobalt, Copper and Bronze, Ti coating keeps diamond from pulling out of the tool and advances tool's performance in general sintering condition. |
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TiX coating : The strength of diamond can be declined because of its great reactivity like su rface corrosion in the condition of high sintering temperature with the bond matrix based in Iron and Tungsten. In such a machining condition, above all, as etching degree of diamond differs dramatically in a subtle change of sintering temperature, it's hard to control during sintering process. TiX coating materializes the high performance of diamond tools by preventing the decline of diamond's toughness due to surface corrosion, keeping the strong retention force between diamond and bond, and controlling easily the sintering process. |
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TN coating : The spiked Ni-alloy coating achieves the most powerful retention in soft bonds.(High Bronze or Cu) Mechanical interlocking coupled with chemical interaction at the coating/bond interface minimizes diamond pull-out. This major increase in retention allows maximum utilization of the diamond and provides significantly longer tool life, lower power consumption and superior cutting edge quality. Applications with lower powered machines, such as wall saws, can benefit greatly from this new invention. |
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Available grit sizes
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US Mesh
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Fepa
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18/20
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D1001
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20/25
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D851
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25/30
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D711
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30/40
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D602
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35/45
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D502
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40/50
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D427
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45/60
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D357
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50/60
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D301
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60/70
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D251
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| These products are of consistent quality (ISO 9001) |
| Availability in commercial quantities from stock. |
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Grade
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ISD-1750
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ISD-1700
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ISD-1600
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ISD-1500
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ISD-1300
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Image
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Available
Mesh Size
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25/30 to 60/80
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Characteristics
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Extremely high strength, thermal stability and strictly controlled shape in perfect
Cubo-octahedral |
Very high strength, thermal stability and very optimized shape for very hard working condition |
High strength, low inclusion and uniform shape
distribution for hard working condition |
Mid range of strength and
shapes with low inclusions for general application |
Relatively friable with wider
distribution of strength and
shape for moderate
applications |
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| Applicable
Tools |
ISD-1750 |
ISD-1750 |
ISD-1650 |
ISD-1600 |
ISD-1550 |
ISD-1500 |
ISD-1400 |
ISD-1300 |
ISD-1200 |
ISD-1100 |
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Large circular saws
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Multi blade saws
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Drill bits
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Wire saws
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Frame saws
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Milling tools
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Electroplated tools
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Free cutting tools
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Grinding and polishing wheels
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Wheel Grit |
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IMD Metal Bond Diamond
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IRD Resin and Vitrified Bond Diamond
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IBN Cubic Boron Nitride |
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IMD Metal Bond Diamond
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| IMD-F is of perfectly uniform cubo-octahedral shape. Its characteristics are high impact strength and high thermal stability. Those properties guarantee the best efficiency and a processing quality from the field of application where heavy loads are encountered. |
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IRD Resin and Vitrified Bond Diamond
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| Grade |
IRD III |
IRD II |
IRD F |
| Available Mesh Size |
60/70 ~ 400/500 |
| Characteristics |
Bare |
Bond : Vitrified, Density : 3.52g/cc |
| Ni coating |
Bond : Resin, Density : 5.20g/cc (wt% : 56%) |
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IRD-II has excellent grinding performance with continuous projecting cutting edges, good fragmentation and superior cutting with low power consumption. It can be applied to Resin, Vitrified bond wheels generally and has good stable quality. |
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IRD-III is designed to do heavy grinding. To compare to other IRD-series, it has the ability to cope with large loads and excellent fragmentation. By these characteristics, it has good grinding performance with continuous projecting cutting edges and can work with lover power consumption.
Consequently, IRD-III is adequate to work in hard work-conditions, for example, creep grinding, flute grinding and requiring long wheel life. |
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IRD-F With good micro-fragmentation and excellent grinding performance, IRD-F is adequate for grinding hard material, for example, cements, ceramics, micro cemented carbide and applications requiring high surface quality. |
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IBN Cubic Boron Nitride
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Grade
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IBN-20
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IBN-30
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IBN-40
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IBN-300
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IBN-500
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IBN-700
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IBN-900
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IBN-5000
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IBN-6000
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Available
Mesh Size
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60/70~
400/500
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45/50~
400/500
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45/50~
400/500
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60/70~400/500
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50/60~400/500
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20/30~
400/500
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Characteristi
cs |
Friable
&Irregular Shape
Low Grinding Power
Sharp cutting
edge |
Blocky Shape
Metal Bond
Heavy grinding condition |
Standard& Conventional
Medium toughness
Long
Tool life &Low
Powder |
Friable & Irregular Shape
Low Grinding Power
High Efficiency Production
Sharp Cutting
Edge |
High Self-
sharpening
Low Grinding
Power
Sharp Cutting-
edge
Cam Grinding
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Carbon/ Alloy
Steel
Nickel/ Cobalt-Based
Steel
Hardened
Tool Steel
Horning of Cast
Iron |
Hardened Tool and
Die Steel
Carbon/ Alloy
Steel
Honing of Ferrous Alloy
Nickel/ Cobalt based Super- alloys |
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* 20/25 mesh size is available only for IBN-6000
* Ni and Ti coating products are available upon request. |
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